Description:
Ferrite ring magnet, also known as iron oxide ring magnet, is a type of magnetic material that has been widely used in various fields due to its unique properties.
Ferrite ring magnet, also known as iron oxide ring magnet, is a type of magnetic material that has been widely used in various fields due to its unique properties.
Characteristics Of Ferrite Block/Disc/Ring/Irregular Magnet Under 23℃+/-2℃ | ||||||||
Grade | Residual magnetic flux density(Br) | Magnetic Coercive Force(Hcb) | Intrinsic Coercivity (Hcj) | Maximum Energy Product (BH)max | ||||
Wb/m2 | Gs | KA/m | Oe | KA/m | Oe | KJ/m3 | MGOe | |
Y8T | 200~235 | ≥ 2000 | 125~160 | ≥1570 | 210~280 | ≥ 2610 | 6.5~9.5 | ≥0.8 |
Y10T | 200~235 | ≥2000 | 125~160 | ≥1570 | 210~280 | ≥ 2640 | 6.5~9.5 | ≥0.8 |
Y22H | 310~360 | ≥3100 | 220~250 | ≥2770 | 280~320 | ≥ 3520 | 20.0~24.0 | ≥2.5 |
Y25 | 360~400 | ≥ 3600 | 135~170 | ≥1700 | 140~200 | ≥ 1760 | 22.5~28.0 | ≥2.8 |
Y26H-1 | 360~390 | ≥ 3600 | 200~250 | ≥2512 | 225~255 | ≥ 2830 | 23.0~28.0 | ≥2.9 |
Y26H-2 | 360~380 | ≥3600 | 263~288 | ≥3300 | 318~350 | ≥ 4000 | 24.0~28.0 | ≥3.0 |
Y27H | 350~380 | ≥3500 | 225~240 | ≥2830 | 235~260 | ≥ 2950 | 25.0~29.0 | ≥3.1 |
Y28 | 370~400 | ≥3700 | 175~210 | ≥2200 | 180~220 | ≥ 2260 | 26.0~30.0 | ≥3.3 |
Y28H-1 | 380~400 | ≥3800 | 240~260 | ≥3020 | 250~280 | ≥3140 | 27.0~30.0 | ≥3.1 |
Y28H-2 | 360~380 | ≥3600 | 271~295 | ≥3400 | 382~405 | ≥1800 | 26.0~30.0 | ≥3.3 |
Y30 | 370~400 | ≥3700 | 175~210 | ≥2200 | 180~220 | ≥2260 | 26.0~30.0 | ≥3.3 |
Y30BH | 380~390 | ≥3800 | 223~235 | ≥2800 | 231~245 | ≥2900 | 27.0~30.0 | ≥3.4 |
Y30H-1 | 380~400 | ≥3800 | 230~275 | ≥2890 | 235~290 | ≥2950 | 27.0~32.5 | ≥3.4 |
Y30H-2 | 395~415 | ≥3950 | 275~300 | ≥3460 | 310~335 | ≥3900 | 27.0~32.0 | ≥3.4 |
Y32 | 400~420 | ≥4000 | 160~190 | ≥2010 | 165~195 | ≥2070 | 30.0~33.5 | ≥3.8 |
Y32H-1 | 400~420 | ≥4000 | 190~230 | ≥2390 | 230~250 | ≥2890 | 34.5~35.0 | ≥1.0 |
Y32H-2 | 400~440 | ≥4000 | 224~240 | ≥2810 | 230~250 | ≥2890 | 34.5~34.0 | ≥3.9 |
Y33 | 410~430 | ≥4100 | 220~250 | ≥2760 | 225~255 | ≥2830 | 31.5~35.0 | ≥4.0 |
Y33H | 410~430 | ≥4100 | 250~270 | ≥3140 | 250~275 | ≥3140 | 31.5~35.0 | ≥4.0 |
Y34 | 420~440 | ≥4200 | 200~230 | ≥2510 | 205~235 | ≥2580 | 32.5~36.0 | ≥4.1 |
Y35 | 430~450 | ≥4300 | 215~239 | ≥2700 | 217~241 | ≥2730 | 33.1~33.2 | ≥4.2 |
Y36 | 440~450 | ≥4400 | 247~271 | ≥3100 | 250~374 | ≥4400 | 35.1~38.3 | ≥4.4 |
Y38 | 440~460 | ≥4400 | 285~305 | ≥3580 | 294~310 | ≥3690 | 36.6~40.6 | ≥4.6 |
Y40 | 450~460 | ≥4500 | 330~354 | ≥4150 | 340~360 | ≥1270 | 37.6~41.8 | ≥4.7 |
Disc Axial
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Disc Diametrical
|
Cylinder Axial
|
Cylinder Diametrical
|
Ring Axial
|
Ring Diametrical
|
Ring Cylinder Axial
|
Ring Cylinder Diametrical
|
Block-Rectangle Thickness
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Block-Rectangle Length
|
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Arc Height | Arc Diametrical | Arc Diametrical |
1. Electronics: Ferrite ring magnet is commonly used in electronic devices due to their magnetic properties. They can be used in switches, inductors, transformers, and other electronic components.
2. Communication: In communication equipment, a ferrite ring magnet is used in antennas, filters, amplifiers, and other circuits to enhance performance and reduce noise.
3. Power: In the power industry, ferrite ring magnet is used in power transformers, inductors, and other components to improve efficiency and reduce losses.
4. Inductors: Ferrite ring magnets can be used as inductors in circuits to store energy and reduce interference.
5. Hearing Aids: Ferrite ring magnet is commonly used in hearing aids as it helps to reduce interference and enhance the sound quality.
6. Speakers: A ferrite ring magnet can be used in the construction of speakers due to its ability to generate a magnetic field to drive the speaker.
7. Medical: In medicine, ferrite ring magnets can be used in magnetic resonance imaging (MRI) equipment to help generate images.
1. High permeability: Ferrite ring magnet has a high permeability which makes them useful in circuits requiring inductance.
2. Low eddy current losses: Ferrite ring magnet has low eddy current losses which make them highly efficient.
3. Temperature stability: Ferrite ring magnet is known for their temperature stability and are not affected by temperature fluctuations.
4. Cost-effective: Ferrite ring magnet is cost-effective compared to other magnetic materials.
1. Low saturation flux density: Ferrite ring magnet has low saturation flux density which means that they may not be suitable in circuits that require high magnetic fields.
2. Brittle: Ferrite ring magnet is brittle and can break under stress.
Zhejiang Zhongke Magnetic Industry Co., Ltd.’s Advantages in producing ferrite ring magnet:
1. Advanced production equipment: Zhejiang Zhongke Magnetic Industry Co., Ltd. has advanced production equipment for manufacturing ferrite ring magnets, which enables them to produce high-quality products.
2. Experienced R&D team: Zhejiang Zhongke Magnetic Industry Co., Ltd. has an experienced R&D team that can provide customized solutions for customers.More than 30 experienced engineers.
3. Strict quality control: Zhejiang Zhongke Magnetic Industry Co., Ltd. implements strict quality control measures to ensure that their products meet the required standards and have passed ISO14001, ISO9001, TS16949, OHSAS 18001, ISO 45001 audit.Will make an inspection of each lot before shipment and provide a full set of testing reports to customers.
4. Comprehensive product range: Zhejiang Zhongke Magnetic Industry Co., Ltd. has a comprehensive product range, which can meet the needs of different industries.
Conclusion:
Ferrite ring magnet is a versatile magnetic material that has been widely used in various fields due to its unique properties. While there are some disadvantages to using ferrite ring magnets, their advantages far outweigh them. Zhejiang Zhongke Magnetic Industry Co., Ltd.’s expertise in the production of ferrite ring magnets positions them well in the market, giving them a competitive advantage.
Zhejiang Zhongke Magnetic Industry Co., Ltd is leader Ferrite Ring Magnet manufacturers and suppliers in China, The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. We can do OEM & ODM Sintered Ferrite Ring Magnets. Small quantity and normal size samples are free. The specific production process flow chart is as follows:
The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.
The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.
The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.
The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.
The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.
The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.
Zhejiang Zhongke Magnetic Industry Co., Ltd. has been committed to serving medium and high-end customers at home and abroad for a long time, and attaches great importance to market development and brand building. We have passed ISO9001, ISO14001, ISO45001, IATF16949, Rohs, Reach, MSDS. Feel free to visit our Ring Ferrite Magnet factory before your bulk order.
The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.
The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.
By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.
By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.
The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.
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