Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
Place of Origin:
Zhejiang, China
Brand Name:
ZK
Application Field:
EV hub motor,etc.
Material:
Sintered NdFeB
Magnetization Direction:
Through thickness or customized
PM shape:
Rectangular/block,ring,arc/segment or customized
MOQ:
1K or customized,price varies based on order QTY
Sample Fee:
To be discussed
Production Lead Time:
15-20 days after received payment and order details confirmed by both party
Electric vehicle (EV) technology is rapidly growing and becoming more common in markets all around the world, with India being one such market that is particularly poised for growth in the coming years. This article will explore the application areas and market trends of electric vehicle wheel hub motor magnets in the Indian market, and highlight the advantages that Zhejiang Zhongke Magnetic Industry Co.,Ltd. has in manufacturing these components.
Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
With a strong engineer team and professional production lines, Zhongke can design and produce magnet in all shapes according to your needs.
If you are not sure about the performance parameters of the product, you can send us a sample, we will do a professional test, determine the performance parameters and issue a report for your reference.
Exclusive customer service 7x24 hours to get professional help, make an appointment with a professional technical engineer to get a comprehensive solution.
Publicly traded listed magnet company in China. Our magnet supplied to many large, medium-scale customers including SAMSUNG, Nidec, Xiaomi, GREE, Midea, WOLONG, amazon, etc. We manufacture type of Ferrite Magnet and Neodymium(NdFeB) Magnet for electric motor, widely used in the field of new generation consumer electronics and energy-saving home appliances.
Just tell us your applied industry, product performance parameters, quantity and size, we will recommend the most suitable magnet for you.
The use of electric vehicle wheel hub motor magnets is increasing rapidly in India, where the government has set ambitious targets for reducing carbon emissions and air pollution. In particular, electric vehicles are being promoted in the public transportation sector, with initiatives such as the FAME (Faster Adoption and Manufacturing of Hybrid and Electric Vehicles) scheme offering subsidies and incentives to manufacturers, as well as increased investment in electric buses and other public transport vehicles.
In addition, electric two-wheelers are also becoming popular in India due to their affordability and low running costs. The increasing demand for these vehicles has created opportunities for manufacturers of components such as wheel hub motors and magnets.
The Indian electric vehicle market is expected to grow at a significant pace in the coming years, with a projected CAGR of 43.13% from 2021 to 2026, according to a report by Mordor Intelligence. The report also highlights that electric two-wheelers are expected to be the largest segment of the Indian EV market due to their affordability and the government's push for electrification in the two-wheeler segment.
Furthermore, the Indian government has set ambitious targets for electric vehicle adoption, aiming for 30% of all vehicles to be electric by 2030. This target, combined with increasing awareness and incentives, is expected to drive growth in the electric vehicle market and create new opportunities for manufacturers of components such as wheel hub motors and magnets.
As the Indian electric vehicle market continues to grow, there are several key trends that are likely to shape the future of electric vehicle wheel hub motors and magnets. One of the most significant trends is the increasing use of rare-earth magnets in these components. These magnets offer superior magnetic properties compared to traditional magnets, and are therefore more efficient and lighter.
Another important trend is the focus on sustainability and reducing the environmental impact of electric vehicles. This includes the use of recycled materials in the production of components such as wheel hub motors and magnets, as well as the development of more energy-efficient designs.
Zhejiang Zhongke Magnetic Industry Co.,Ltd. is a leading manufacturer of permanent magnets and motor components, including electric vehicle wheel hub motor magnets. The company has several key advantages in the Indian market, including:
1.A wide range of products: Zhejiang Zhongke Magnetic Industry Co.,Ltd. has a comprehensive product portfolio that includes various types of rare-earth magnets,from N grade to ZH grade,and shapes could be in block,ring,arc segment shape.
2. Advanced production technology: Zhejiang Zhongke Magnetic Industry Co.,Ltd. has a state-of-the-art production facility with advanced equipment and technologies that allow for precise manufacturing of components and deep strategic cooperation with the Chinese Academy of Sciences.
3. Strong R&D capability: Zhejiang Zhongke Magnetic Industry Co.,Ltd. has a dedicated R&D team that is focused on developing new products and improving existing ones. This allows the company to stay ahead of the competition and deliver innovative solutions to customers.
4. High-quality products: Zhejiang Zhongke Magnetic Industry Co.,Ltd. has a strict quality control system that ensures all products meet international quality standards. This helps to establish trust with customers and maintain a good reputation in the market.
The Indian electric vehicle market is poised for significant growth in the coming years, creating opportunities for manufacturers of components such as electric vehicle wheel hub motors and magnets. Zhejiang Zhongke Magnetic Industry Co.,Ltd. has several key advantages that allow it to compete in this market, including a wide range of products, advanced production technology, strong R&D capability, and high-quality products. As the market continues to develop, it is likely that Zhejiang Zhongke Magnetic Industry Co.,Ltd. will play an increasingly important role in supplying high-quality components for the Indian electric vehicle industry.
Zhongke is committed to becoming a world-renowned supplier of permanent magnet material application solutions in the field of new generation consumer electronics and energy-saving home appliances.
The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. The specific production process flow chart is as follows:
The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.
The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.
The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.
The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.
The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.
The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.
The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.
The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.
By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.
By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.
The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.