English
Español
Deutsch
Tiếng ViệtDon't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
Neodymium wedge magnets are a specific type of neodymium magnet that is shaped like a wedge. These magnets have a wide range of applications across various industries.
+86-15857968349
Applications:
Motors and Generators: These magnets are used in electric motors and generators to convert electrical energy into mechanical energy. They provide high magnetic strength and efficiency, making them ideal for these applications. Neodymium wedge magnets are used in various types of motors and generators to produce a magnetic field, which enables the conversion of electrical energy into mechanical energy or vice versa. These magnets are particularly useful in applications that require high torque and power density.
Magnetic Separators: Neodymium wedge magnets are employed in magnetic separators to remove unwanted magnetic materials from a mixture. Neodymium wedge magnets are utilized in magnetic separators to separate and remove ferrous materials from non-ferrous materials. They help in maintaining product purity in industries such as mining, recycling, and food processing.
Magnetic Resonance Imaging (MRI): MRI machines utilize strong magnetic fields generated by neodymium magnets for medical imaging purposes. Neodymium wedge magnets play a vital role in producing these magnetic fields.
Magnetic Levitation: These magnets are used in magnetic levitation systems, such as Maglev trains, where they create a repelling force to suspend and propel the train above the tracks.
Magnetic Couplings: Neodymium wedge magnets are utilized in magnetic couplings to transmit torque from a motor to a driven device without any physical contact. This allows for hermetic sealing, eliminating the need for mechanical seals and reducing the risk of leakage. Magnetic couplings find applications in pumps, mixers, and other fluid handling systems.
Magnetic Sensors: Neodymium wedge magnets are used in magnetic sensors to detect and measure magnetic fields. These sensors find applications in various industries, including automotive, aerospace, and robotics.
Magnetic Bearings: Neodymium wedge magnets are employed in magnetic bearings to support and stabilize rotating.
Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
With a strong engineer team and professional production lines, Zhongke can design and produce magnet in all shapes according to your needs.
If you are not sure about the performance parameters of the product, you can send us a sample, we will do a professional test, determine the performance parameters and issue a report for your reference.
Exclusive customer service 7x24 hours to get professional help, make an appointment with a professional technical engineer to get a comprehensive solution.
Publicly traded listed magnet company in China. Our magnet supplied to many large, medium-scale customers including SAMSUNG, Nidec, Xiaomi, GREE, Midea, WOLONG, amazon, etc. We manufacture type of Ferrite Magnet and Neodymium(NdFeB) Magnet for electric motor, widely used in the field of new generation consumer electronics and energy-saving home appliances.
Just tell us your applied industry, product performance parameters, quantity and size, we will recommend the most suitable magnet for you.
Requirements:
When it comes to the size, performance, and shape requirements of neodymium wedge magnets, several factors need to be considered. The specific requirements may vary depending on the application, but some general considerations include:
Size: The size of the magnet should be optimized to fit within the system or device it is intended for. It should be able to generate the required magnetic strength without compromising the overall performance.
Performance: The performance of the magnet is determined by its magnetic properties, such as remanence (Br), coercivity (Hc), and maximum energy product (BHmax). These properties dictate the strength and efficiency of the magnet's magnetic field.
Shape: The shape of the magnet is important for achieving the desired magnetic field distribution and overall performance. Wedge-shaped magnets are specifically designed to provide a unique magnetic field pattern for certain applications.
Manufacturing Advantages of Zhongke:
Zhejiang Zhongke Magnetic Industry Co., Ltd. is a leading manufacturer of neodymium magnets,ferrite magnets, including neodymium and ferrite wedge magnets. The company has several manufacturing advantages, including:
Advanced Production Facilities: Zhejiang Zhongke Magnetic Industry Co., Ltd. has invested in state-of-the-art production facilities that enable them to manufacture high-quality magnets with precise dimensions and consistent performance.
Technological Expertise: Zhejiang Zhongke Magnetic Industry Co., Ltd. has a strong R&D team that continually works on improving the manufacturing processes and magnet performance. We stay updated with the latest advancements in magnet technology to meet the evolving needs of customers.
Customization Capabilities: Zhejiang Zhongke Magnetic Industry Co., Ltd. offers customization options to meet the specific requirements of customers. We can tailor the size, performance, and shape of neodymium wedge magnets to suit different applications.
Experience in Collaborating with Customers:
Zhejiang Zhongke Magnetic Industry Co., Ltd. has gained significant experience by collaborating with various customers across industries. By understanding the unique needs and challenges of their customers, Zhejiang Zhongke Magnetic Industry Co., Ltd. has been able to provide tailor-made solutions that meet and exceed expectations. Their experience in customer collaboration has helped them gain insights into different industries and applications, allowing them to offer valuable expertise and support to their customers.
Wedge magnets including NdFeB wedge magnets and ferrite wedge magnets have diverse applications in various industries, including motors and generators, magnetic separators, MRI machines, and magnetic levitation systems. Zhejiang Zhongke Magnetic Industry Co., Ltd. excels in manufacturing neodymium magnets, including neodymium wedge magnets, with its advanced facilities, technological expertise, and customization capabilities. Their experience in collaborating with customers further strengthens their ability to provide effective solutions for specific applications.
Zhongke is committed to becoming a world-renowned supplier of permanent magnet material application solutions in the field of new generation consumer electronics and energy-saving home appliances.
The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. The specific production process flow chart is as follows:
The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.
The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.
The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.
The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.
The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.
The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.
The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.
The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.
By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.
By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.
The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.
WeChat/Zalo/whatsApp: +86-15857968349(Jerry Ma)
Email: mahy@dymagnet.com
No. 28, Changsheng Road, Hengdian Town, Dongyang City, Jinhua City, Zhejiang, China.
Copyright© Zhejiang Zhongke Magnetic Industry Co., Ltd. All Rights Reserved.
.jpg?imageView2/2/format/jp2)
